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Table 9 Benefits and challenges related to 3D-printing of the nano MEH systems

From: Additively manufactured nano-mechanical energy harvesting systems: advancements, potential applications, challenges and future perspectives

Benefits

The accurate pattern-making ability for architectural customization of the nanogenerators. The tiny-structured patterns allow easy implementation and mechanical resilience to electronics

Lower power consumption and environmental impact. Facilitates long-term sustained production

Provides faster speed and high-fabrication compatibility

Less human intervention is required in the printing of the parts and post-treatment

Abatement of waste materials and overall material usage

3D printing is a safe, sensitive, and flexible fabrication facility

Excellent chemical attributes characterize the printed objects

FDM printing gives heat resistance and good mechanical strength to the prototypes

Facilitates easy and manual removal of the supporting elements, i.e., water-soluble wax at the end of the printing process

Fast solidification of the printed components on various substrates

Exceptional printing accuracy and resolution

Limitations

The complex integration of functional polymers

To achieve and maintain the tiny gap required between triboelectric polymer surfaces is challenging

The formation of precise macro/nano dimensional architectures is yet to be studied

The combination of various materials for 3D printed TENGs is problematic

The development of integrated systems comprising of nanogenerators and functional devices and simultaneous handling of multiple printing materials is still challenging

3D printed nano MEH systems are needed to be biocompatible and integrated with biological tissues

End-of-life recyclability/biodegradability of the 3D-printed components is a critical concern to reduce impacts on the environment and the human body

For complex models, the printing time is often high

Digital light processing (DLP) demands more light sources, for instance, arc lamps during printing

A liquid crystal display is employed at the entire 3D-printed deposit during a single layer of the DLP

In 3D printing of fabrics, it is challenging to develop appropriate CAD modeling in order to facilitate the simulation of the draping of the textile across a curved surface

3D-printed textiles are not strong enough and tend to break easily due to the conventional textiles' lesser flexibility. Hence, they are not very suitable for day to day textile applications

  1. The references of the research papers cited in this table are provided in the Additional file 1